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How NRCS Sizes a Natural Farming Piggery

Adam Reed, Sally Bredeweg, Kori Hasashima, USDA Natural Resources Conservation Service (NRCS) · USA (Hawaiʻi)

Part of the full session video: this talk runs from 1:21:02 to 1:59:46. Times below are the video's.

Three NRCS staff, introduced by HFUU's Vincent Mina. Agronomist Adam Reed gives four soil health principles and shows a slake test of tilled against no-till soil. Engineer Sally Bredeweg works through sizing a deep-litter (IDLS) piggery for 1 boar, 3 sows and 20 growers, from square feet per pig to an 18-inch covered ridge opening. Kori Hasashima then covers NRCS practices, EQIP and the other cost-share programs, and who was eligible in 2015.

What they found

The question

What NRCS means by soil health, how its engineers size a deep-litter natural farming piggery, and which NRCS programs could pay part of the cost.

How they tested it

Three slide talks, no Q&A. The piggery is a worked 'Example Only' for one landowner, using the NRCS Pacific Islands Area (PIA) Piggery Size Calculator. Animal plan: 1 boar; 3 sows (2 gestating, 1 lactating with a litter of 10 piglets); 10 growers kept to 125 lb; 10 growers kept to 200 lb. Fed once a day by wheelbarrow from a center alley. Not stated: litter depth, bedding materials or recipe, how or with what the litter is inoculated, building orientation to the sun, cost of the build.

Results
  1. NRCS spent its first 75 years focused on soil erosion; soil biology is 'our new mission'

    Vincent Mina also mentions a new NRCS soil health division.

    ▶ 1:22:56 As spoken

  2. Four soil health principles: keep the ground covered, reduce tillage, keep live roots in the soil, add crop diversity

    Repeated at the end as the way to fix 'broken soils'.

    ▶ 1:24:21 As spoken

  3. Raindrops hit bare soil at about 30 miles an hour

    Cover cuts that impact. Bare ground crusts, its pores break down and more water runs off.

    ▶ 1:27:33 As spoken

  4. Slake test: no-till soil stayed whole in water after 24 hours; tilled soil from across the fence fell apart

    A mainland video ('Archuleta Slake Test') with Ray, who did workshops in Waimea. Same soil on both sides of a fence line: one farmer no-till for about 30 years, the other tilling heavily. Frames show 30 minutes and 24 hours.

    ▶ 1:30:30 Said and shown on the slides

  5. Glomalin, a glue from mycorrhizal fungi, holds soil together. Tillage destroys the fungi's habitat

    The fungi need food (carbon from residue, root exudates), water and habitat.

    ▶ 1:32:34 Said and shown on the slides

  6. Size an IDLS for the pigs and for the microbes

    Slide: ventilation keeps the litter aerobic; there must be enough carbon area to take up the manure nitrogen; a water source lets you hold the litter at 40 to 65 percent moisture.

    ▶ 1:39:22 Said and shown on the slides

  7. Build for the most animals you will ever have. Too many pigs overloads the bedding

    A barn sized for more pigs than it holds still works; one holding more than its design overloads the bedding's capacity to absorb the waste. 'If it is not well managed, it will not work as intended.'

    ▶ 1:40:51 Said and shown on the slides

  8. PIA sizing tool, minimum ft² per head: 10–25 lb 6; 26–40 lb 8; 41–100 lb 10; 101–150 lb 15; 151–220 lb 18; 221–260 lb 20; gestating sow 48; lactating sow 60; boar 60

    Slide table 'PIA Piggery Size Calculator', adapted from a University of Florida Extension publication and MWPS (Iowa State); the 60 ft² for a lactating sow is footnoted as the most typical farrowing size in PIA.

    ▶ 1:43:20 From the slides

  9. Bedded pack space in the example: boar 60 ft²; 2 gestating sows 96; lactating sow 60; ten 125-lb pigs 150 (10 × 15); ten 200-lb pigs 180 (10 × 18)

    Step 1, pack space for the maximum animals.

    ▶ 1:43:54 Said and shown on the slides

  10. Feeding and water areas add 24–30 ft² per pen, giving totals of 84, 126, 84, 177 and 210 ft²

    Feeding areas depth × width: boar 6 × 4 ft = 24; gestating sows 6 × 5 = 30; lactating sow 6 × 4 = 24; 125-lb pigs 4.5 × 6 = 27; 200-lb pigs 5 × 6 = 30. All slope to drain to the center walkway, away from the bedded pack, to keep moisture out of the bedding.

    ▶ 1:44:35 Said and shown on the slides

  11. Center feed alley 6.5 ft wide, for a wheelbarrow 3 ft wide and 6 ft long; pens in a double row

    ▶ 1:45:57 Said and shown on the slides

  12. Ridge opening: 3 to 6 inches per 10 ft of barn width; 3 in minimum, 6 in for humid climates

    Called vital to keep the litter aerobic. The roof must also keep rain off the litter, meet space needs and be affordable.

    ▶ 1:46:36 Said and shown on the slides

  13. Five roof types compared; open ridge with a cover is 'most recommended'

    Slide: hoop (width typically 40 ft, max 72; access only at ends; no center roof ventilation); capped ridge (prefab truss, 60 ft max; limited ventilation); overshot (ventilation from one direction only); open ridge (good ventilation but rain gets in); open ridge with cover (prefab truss, 60 ft max; ventilation from all directions, no rain-in).

    ▶ 1:47:11 Said and shown on the slides

  14. Example barn: 35-ft truss span, 9.25-ft pen depth, 18-inch covered ridge opening

    Slide: pen depth = ½(35 − 6 − 4 − 6.5) = 9.25 ft (3-ft overhangs each side, 1-ft walls, 6.5-ft alley). Building width 35 − 6 = 29 ft; opening 29/10 × 6 in = 17.4 in, rounded up to 18 in. She says '25 feet' for the building width; the slide's math gives 29.

    ▶ 1:47:54 Said and shown on the slides

  15. Building length 51 ft; roof 1,785 ft²; footprint 1,305 ft²

    Slide: length = (210 + 177)/9.25 + 3 + 6 = 51 ft; roof 35 × 51 = 1,785 ft²; footprint 29 × 45 = 1,305 ft². The layout has a boar pen, a 2-sow gestation pen, a lactating sow pen and a hospital pen on one side of the alley, the two grower pens on the other.

    ▶ 1:48:36 Said and shown on the slides

  16. No fans or curtains needed; gutters can feed the pigs' drinking water

    The covered open ridge gives enough ventilation and the 3-ft overhang keeps rain out. The landowner may add heat for the litter (farrowing) pen.

    ▶ 1:49:35 Said and shown on the slides

  17. NRCS had 10 field offices in the Pacific Islands Area, 7 of them in Hawaiʻi

    The others: American Samoa, Guam, Saipan, Palau, the Northern Marianas.

    ▶ 1:50:25 As spoken

  18. Hilo-side farmers use seasonal high tunnels to keep rain off plants

    On the mainland they are meant to extend the growing season.

    ▶ 1:52:54 As spoken

  19. NRCS adopted the IDLS piggery as one of its practices after Mike DuPonte brought it back from Korea

    Shown with photos of a model farm (owners heard as Nino/Nina and Otto) that was on the next day's farm tour; the photos show heavy concrete and block work.

    ▶ 1:55:15 As spoken

  20. EQIP was the main program: it reimbursed about 50–90% of average practice costs

    Slide 'Farm Bill Programs': EQIP (payments from rates calculated from average costs, ~50–90%); AMA (same rate basis; water quality, soil erosion, irrigation water management); CSP (must meet a stewardship threshold, all eligible land enrolled); CREP (highly erodible land set aside; land must be next to a stream or volcanic tub).

    ▶ 1:56:04 Said and shown on the slides

  21. A National Water Quality Initiative covered land draining into Hilo Bay and paid for many IDLS piggeries

    Separate funding for that area.

    ▶ 1:56:24 As spoken

  22. Eligibility: a resource concern, owned or leased farmland, control of the land for the contract (normally 2–3 years), adjusted gross income under $900,000

    Also landowner agreement if leasing, compliance with highly erodible land and wetland rules, and irrigation in 2 of the last 5 years for irrigation practices. The $900,000 figure 'over the last three years' is spoken; the slide says only 'within appropriate payment limitation requirements'.

    ▶ 1:56:53 Said and shown on the slides

  23. Higher payment rates for beginning, socially disadvantaged, limited-resource and veteran farmers

    Beginning = not farming 10 or more consecutive years. Limited resource in Hawaiʻi County: household income at or below half the county median, $67,492 (50% = $33,746), per slide. Veterans must also be beginning farmers.

    ▶ 1:58:01 Said and shown on the slides

  24. Conservation districts can help where NRCS money can't

    Slide: Soil & Water Conservation Districts of Kaʻū, Kona, Hāmākua, Mauna Kea, Puna and Waiākea write conservation plans, including for opening new land and for an exemption from the County grading and grubbing permit. Cooperative Extension helps with what to grow, soil analysis and on-farm training.

    ▶ 1:58:36 Said and shown on the slides

Hold it loosely
  • These are 2015 program details. Cost-share rates, the $900,000 income cap, the $33,746 limited-resource line, eligibility rules and the NWQI area may all have changed. Check with your local NRCS office.
  • The piggery numbers are one landowner's 'Example Only' plan, run through the 2015 PIA sizing tool, which was adapted from mainland references. Not a tested result.
  • No litter depth, bedding recipe, inoculation method or sun orientation was given, so this recording can't settle those for an IDLS.
  • The building width is spoken as 25 ft but the slide's math gives 29 ft (35 − 6), and the 1,305 ft² footprint uses 29 ft.
  • The slake test is a mainland video of Midwestern soils, a demonstration rather than a measured trial.
  • No questions from the floor are recorded in this part.
For your farm
  • Settle the most pigs you will ever keep, and their biggest size, before you build. A pen can't be stretched later, and too many pigs overloads the bedding.
  • Slope feeding areas toward an alley and away from the bedded pack so the litter stays at a workable moisture (40–65% on the slide).
  • Vent at the ridge, 3 to 6 inches of opening per 10 ft of barn width. Cover the ridge and use roof overhangs to keep rain off the litter.
  • Ground cover, less tillage, live roots and crop diversity assist the soil life that holds soil together.
  • NRCS field offices will visit a farm, help plan practices like an IDLS piggery or a high tunnel, and may share the cost.

Next to Master Cho's teaching

  • Goes further

    Litter depth and what goes in it The NRCS talk gives no litter depth or bedding recipe. Cho's piggery digs the floor 90 cm deep and fills it with sawdust, 10% local soil and 0.3% sea salt, which manure then ferments. Cho's own description of the open-system pen also uses a 90 cm fermentation box.

    Cho, IMO and Vital Power of Crops and Livestock, p. 57–58

  • Agrees

    Microbes and moisture in the litter The talk sizes the barn for 'microbiological processes' and holds the litter at 40–65% moisture, but never says how the litter is seeded. Cho seeds it with Microbes (IMO) from leaf mold and sprinkles Food (FPJ) on the pen floor. A Pure KNF translation of Cho's livestock book gives 50–60% moisture, inside the talk's range.

    Cho, Cho Han-Kyu's Natural Farming (Theory), p. 161–162

  • Differs

    Ventilation, sun and orientation Both rely on roof ventilation. Cho's open-system pigsty is built for 'fresh air and adequate supply of sunlight': it has north and south doors and a corrugated iron roof that heats and drives the warm air up and out. The NRCS design covers the ridge to keep rain off the litter, never mentions sun reaching the litter, and lists only prevailing wind direction under site checks.

    Cho, Cho Han-Kyu's Natural Farming (Theory), p. 157

  • Agrees

    Space per pig Cho's growing-finishing pen is 3.6 m × 8.1 m (about 30 m²) for 25 pigs, roughly 12–13 ft² a head. The NRCS example gives 15–18 ft² of pack per grower, about 18–21 ft² with the feeding area, so a little more room than Cho's figure.

    Cho, IMO and Vital Power of Crops and Livestock, p. 57–58

“It's not alive. But the soil is alive.”

▶ 1:24:06

“That's where the battle's won or lost, right there where the raindrop hits the soil.”

▶ 1:28:01

“No matter how good the facility is built or how well the deep litter system is installed, if it is not well managed, it will not work as intended.”

▶ 1:41:33

“In a nutshell, we help people help the land.”

▶ 1:51:00

In this talk

  1. 1:21:04Vincent Mina introduces the NRCS panel
  2. 1:22:00Adam Reed: soil health, NRCS's new mission
  3. 1:24:21Four soil health principles
  4. 1:27:13What a broken soil is: water, carbon, nutrient cycles
  5. 1:30:30Slake test: tilled vs no-till soil in water
  6. 1:32:34Glomalin and mycorrhizal fungi
  7. 1:35:03Sally Bredeweg: designing an IDLS piggery
  8. 1:37:19Planning: animals, management, site
  9. 1:39:22Size for the pigs and for the microbes
  10. 1:42:00Seven steps to size the building
  11. 1:42:57Worked example: 1 boar, 3 sows, 20 growers
  12. 1:46:19Ridge ventilation and roof types
  13. 1:47:54Pen depth, building size, roof area
  14. 1:49:59Kori Hasashima: NRCS programs
  15. 1:51:22Practices: vetiver, cover crops, high tunnels, grazing
  16. 1:54:39IDLS piggeries on a model farm
  17. 1:56:04EQIP, NWQI and other Farm Bill programs
  18. 1:56:53Eligibility and higher payment rates
  19. 1:58:36Partners: conservation districts and Extension

Transcript

Transcribed and checked by hand against the recording. Click any time to play from there.