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A Sewer-Pipe Worm Trough That Eats 100 lb of Pulp a Week

Vincent Mina, Hawaii Farmers Union United (state president); family farm on Maui · USA (Hawaiʻi)

Vincent Mina, state president of Hawaii Farmers Union United, opened the symposium hall talks with the story of his 2,000-square-foot greens farm and the union's policy work, then walked through slides of his backyard worm system: half-pipe troughs cut from 2-foot sewer pipe and fed health-food-store juice pulp, mineral powder, biochar and Microbes (IMO-3). He also showed how he makes IMO-3 by the ton on wheat mill run and biochar, his compost screener, a hau-flower Food (FPJ), and a taro planting on old cane land mulched with sun hemp.

What they found

The question

How can a small farm with no land or equipment build a worm-composting system that keeps up with large amounts of waste, and make Microbes (IMO-3) at scale?

How they tested it

Trough: cinder-block base (slide: 'Cinder block filled with soil'). Two-foot-diameter PVC sewer pipe, about an inch thick, cut in half lengthwise; corrugated iron as the lid. A Skil saw channel '¼" deep ½" wide' down the middle (slide) and 2-inch drain holes every two feet fitted with soffit vents, so water drains and castings stay. Ends of recycled plastic lumber. Troughs side by side, 10 ft (slide). New pipe costs about $1,500 for a 20-ft section, which gives 40 linear feet of trough; he suggests asking construction sites for offcuts. Trellis over the troughs for shade, of 2-inch PVC with 2x2 lumber driven inside for stiffness; squash, lilikoʻi and ipu grown on it. Free sawdust from a woodworking shop as mulch around it; IMO-3 underneath. Worms: Eisenia fetida, red wigglers (slide). Materials (slide): juice pulp; carbon source (sawdust, newspaper; 'shredded is better'); basin mineral powder chelated with humic and fulvic acids (a friend's Idaho deposit); biochar (kiawe and coconut) as grit and microbe habitat, plus sand as grit; coconut coir; IMO-3. Feeding: about 100 lb of juice pulp a week from a health food store, processed in less than a week; ground material goes faster; kitchen scraps ground in a sink garbage disposal; watermelon rinds laid on top. Pulp is mixed with mineral powder, then biochar ('like Parmesan cheese'; no measured rate), then with castings already in the bin. Moisture: 'not too moist and not too dry', little leachate (slide: like a wrung-out sponge). Temperature: keep the bin under 80 degrees (slide). pH (slide, partly hidden): pH 7 optimum; raise with baking soda, lower with apple cider vinegar; the tolerated range was not readable. Keep out (slide): meat, dairy, oils, salty foods, inorganic products. Harvest: open the lid, expose to light, worms dive, scrape the castings off the top. Compost tea: about 5 lb of castings in a brewer made from a 55-gallon drum and a 5-gallon bucket with the bottom cut out, sitting on perforated PVC pipes fed by an air pump; brewing time not stated. IMO-3 'Sponge Cake' (slide): wheat mill run inoculated with IMO-2, FPJ, OHN and BRV on a bed of biochar; dilutions not stated. Pile 18 inches tall reaches 120 degrees on day one; moisture kept so it goes no higher. Made by the ton with a Cat loader and a dumpster, liquid gravity-fed through a hose; held in rows under mat in the dark, about one ton in two rows; biochar worked in when turned. Compost: four static piles rotated clockwise in 400 sq ft; screener from an old cement mixer with a 1-inch steel screen outside and a ½-inch screen inside. Food (FPJ) of hau flowers, chopped with a spade in a rubber tub; sugar ratio not stated. Taro trial (Maui Tropical Plantation, dryland taro farmer's plot on old cane land): sun hemp grown for seed, its straw lined on both sides of the rows, drip laid, IMO-3 broadcast heavily (no rate), huli planted, mulched with the sun-hemp straw. No control plot, size or duration stated.

What was compared
  • Worm bin feed — Ground juice pulp (~100 lb/week) mixed with Idaho mineral powder, biochar and existing castings; sawdust/newspaper as carbon; coconut coir; IMO-3. No rates given.
  • IMO-3 'sponge cake' — Wheat mill run inoculated with IMO-2, FPJ, OHN and BRV, made on a bed of biochar; 18-inch pile; dilutions not stated.
  • Taro trial — Sun-hemp straw mulch plus IMO-3 broadcast heavily before planting huli, on drip; later 'liquid amendments' (not specified).
  • Kale and basil — The Idaho minerals mixed into IMO-3; rate not stated.
Results
  1. His farm makes a living on 2,000 sq ft, producing about 400 lb of greens a week

    Grown in flats in plant-based compost with Korean Natural Farming methods; the used flats are recycled back to the land.

    ▶ 3:02 As spoken

  2. 40 linear feet of trough from one 20-ft pipe, about $1,500 new

    Cut in half lengthwise; he found 2-ft diameter worked best after small plastic bins could not keep up.

    ▶ 15:01 As spoken

  3. About 100 lb of juice pulp a week is processed in less than a week

    He says meat, dairy, oils and salty foods would slow this down, 'especially with red wigglers'.

    ▶ 24:01 As spoken

  4. Keep the worm bin under 80 degrees

    'Otherwise you have cooked worms.'

    ▶ 21:26 Said and shown on the slides

  5. He stopped chasing leachate: a drier bin was less work and gave the same quality

    He used to keep the bin wet to collect leachate.

    ▶ 21:04 As spoken

  6. Worms take 8 to 10 weeks to reach sexual maturity; they are hermaphrodites

    From his 'Wormie facts' slide; also pH 7 optimum and moisture like a wrung-out sponge.

    ▶ 24:21 From the slides

  7. An 18-inch IMO-3 pile reaches 120 degrees on the first day

    He controls moisture so it rises no higher; too hot 'sterilizes your compost'.

    ▶ 25:36 As spoken

  8. About one ton of IMO-3 in two rows, made with a loader and a dumpster

    Kept under mat in the dark; white actinomycetes visible when uncovered.

    ▶ 26:50 As spoken

  9. Compost area of 400 sq ft supports the farm

    Four static piles, never turned, rotated clockwise; 21 years running.

    ▶ 28:02 As spoken

  10. No weeds grew in the sun-hemp-mulched, IMO-3-treated taro rows

    Weeds grew tall on either side; soil under the mulch was soft enough to push a finger into. Visual only, no control or measurements.

    ▶ 31:48 As spoken

  11. One basil plant grew four feet tall with the minerals in IMO-3

    Also kale he says was not attacked by cabbage worm. Anecdotal.

    ▶ 34:45 As spoken

  12. HFUU grew from 590 members last year to 700 by end of August 2015

    He called it 70% growth; 590 to 700 is about 19%. Charter needs about 1,000 to 1,200 members.

    ▶ 7:57 As spoken

Hold it loosely
  • One farm, one farmer's experience; no measurements of castings quality, worm numbers or yields.
  • Biochar and mineral powder rates were not given ('like Parmesan cheese').
  • The taro trial had no control plot and no yield data; the weed and soil-softness results are visual.
  • The mill-run 'biostimulant' test by a Maui extension agent was mentioned but not shown.
  • Several slides were partly blocked by heads in the camera view; the pH range on the 'Wormie facts' slide could not be read.
  • The membership growth figure (70%) does not match the numbers he gave.
For your farm
  • If small worm bins can't keep up, a half-pipe trough from 2-ft sewer pipe on blocks, with drain holes covered by soffit vents, holds much more.
  • Shade the bin and keep it under 80 degrees; red wigglers like it dark and cool.
  • Ground feed goes through faster. Keep meat, dairy, oils and salty foods out.
  • Aim for damp, not wet: little or no leachate dripping out is a good sign.
  • Harvest by opening the lid to the light; the worms dive and you scrape castings off the top.
  • For IMO-3, a low pile and moisture control assist in keeping heat down so the microbes aren't cooked.

Next to Master Cho's teaching

  • Agrees

    Keep the IMO-3 pile from overheating (120°F on day one, 18-inch pile) Cho says turn the pile when it reaches 40–50°C so it rises no further; above 70°C nutrients are lost. Mina's 120°F is about 49°C, at the top of that range. His 18-inch pile is a bit taller than Cho's 35–40 cm.

    Cho, Cho Han-Kyu's Natural Farming (Theory), p. 55

  • Agrees

    IMO-3 on wheat mill run with IMO-2, FPJ, OHN and BRV Cho's IMO-3 is rice bran with diluted IMO-2, moistened with OHN, FPJ, BRV and Mineral A; his 2010 draft allows 'rice bran or flour'. Mill run is a bran substitute. Mina gave no dilutions.

    Cho, Cho Han-Kyu's Natural Farming (Theory), p. 54

  • Differs

    Raising worms in bins for their castings Cho praises earthworm castings but told a farmer not to raise earthworms for castings; feed the microbes with organic matter on your own land and the worms come. Mina's trough is a separate worm system.

    2016/Cho - Hawaii/macnuts with trump @ 0:44:31 (translated)

  • Goes further

    Biochar in the worm bin and as a bed for IMO-3 Cho's books we searched don't cover biochar. Notes from his 2016–17 Hawaiʻi visits record him using mill run or biochar as substitute IMO-3 materials, but that is our summary, not his own words.

    notes: cho-hawaii-2016-2017 — Recipes & methods demonstrated

“If you don't have a seat at the table, you're part of the menu.”

▶ 9:29

“How people say, well, how much do you use? I say, like Parmesan cheese.”

▶ 20:35

“You wanna make sure that your worm bin doesn't get over 80 degrees. Otherwise you have cooked worms.”

▶ 21:26

“You don't want high temperatures because then it sterilizes your compost.”

▶ 25:50

In this talk

  1. 0:00From decorative painter to sunflower greens
  2. 3:02A living on 2,000 sq ft: 400 lb of greens a week
  3. 3:16Farmers Union: the D.C. fly-in and a seat at the table
  4. 4:12A lei for Jackie Prell; KNF gets national notice
  5. 6:46Nine chapters, 700 members
  6. 10:56Lights down: the farm, young farmers, legislators
  7. 13:0521 years of cultured compost
  8. 13:28Building the trough from 2-ft sewer pipe
  9. 15:59Materials: pulp, sawdust, minerals, biochar, coir, IMO-3
  10. 18:25Kiawe and coconut biochar; red wigglers
  11. 20:22Feeding the bin and judging moisture
  12. 21:26Keep it under 80 degrees; worm eggs
  13. 21:52Harvesting by light and the compost tea brewer
  14. 22:46Kitchen scraps through a garbage disposal
  15. 23:12Under the microscope: hyphae on biochar
  16. 23:52What to keep out; worm facts and pH
  17. 24:38IMO-3 by the ton on mill run and biochar
  18. 27:41Compost area and cement-mixer screener
  19. 29:42Hau flower FPJ
  20. 30:29Taro trial at Maui Tropical Plantation
  21. 34:26Kale and basil with minerals in IMO-3

Transcript

Transcribed and checked by hand against the recording. Click any time to play from there.